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By-pass hydraulics: usefulness and installation steps for efficient heating

5 min read

Heat management in our homes is a matter of comfort, efficiency, and energy savings. This is where the hydraulic by-pass comes into play, an essential component in a modern heating system that maximizes performance while simplifying maintenance. You may be wondering: what does this device consist of and how can it be installed to get the most out of it? In this article, I will explain the importance of the hydraulic by-pass, describe the steps for its installation, and share practical tips to ensure optimal heating in your home.

What is a hydraulic by-pass and why is it crucial?

The hydraulic by-pass, often referred to as a bypass, is a pipeline that allows the coolant to circulate around a part of the heating circuit. Its installation is often done for various equipment such as boilers or radiators. The main function of the by-pass is to maintain the circulation of the heating liquid even when certain parts of the system are taken out of service, for example, for repairs or adjustments.

Here are some key points about the hydraulic by-pass:

  • Facilitates maintenance: By allowing an appliance to be disconnected without disrupting the entire system, the by-pass reduces the need to stop the boiler or drain the system.

  • Optimizes operation: It helps maintain efficient circulation of the coolant, thereby improving the overall efficiency of heating.

  • Reduces hydraulic resistance: By providing an alternative for the liquid flow, it decreases pressure losses in the system.

If installed correctly, a hydraulic by-pass can potentially extend the lifespan of your equipment, especially those from renowned brands such as VAILLANT, VIESSMANN, FRISQUET, and others.

The different types of by-passes

There are three main types of by-passes that you can integrate into your heating system:

  1. Non-adjustable by-pass: This simple type is generally used for direct connections, allowing a constant flow of liquid without the possibility to regulate the flow.

  2. Manual by-pass: Equipped with a valve, this system allows you to control the flow through the by-pass by opening or closing the valve.

  3. Automatic by-pass: This complex or intelligent model automatically adjusts the flow according to needs, offering considerable flexibility.

Each of these types has specific advantages depending on your configuration and needs. For instance, for systems using DE DIETRICH boilers or pumps like those from the SALMSON brand, an automatic by-pass can be particularly advantageous for smooth operation.

The steps for installing a hydraulic by-pass

Installing a by-pass in your heating system may seem complex, but with a little preparation and the right tools, you can accomplish this task easily.

Materials and tools needed

Before you start, here’s a list of materials to prepare:

  • By-pass pipes in polypropylene or steel

  • Tees for connecting to supply and return pipes

  • Shut-off valves (ball valves or manual taps)

  • Glue or connecting fittings (depending on the type of pipe)

  • Cutting and finishing tools

  • Adjustable wrench and pipe wrench

Step 1: Determine the by-pass location

Define where the by-pass will be connected in your system. Make sure it is close to the appliances you want to bypass, often between the boiler outlet and the radiators inlet. Target the location that optimizes the flow of the liquid.

Step 2: Cut the existing circuit

Before you begin, cut off the water supply to the system and drain the pipes to avoid flooding. Then, cut the existing pipeline using a hacksaw or pipe cutter. Be careful to cut straight to ensure a good fit for the connections.

Step 3: Install the connections

After cutting the pipe, insert the tees that will connect the by-pass to the main circuit. Use suitable by-pass pipes depending on your heating layout. Ensure that surfaces are clean before gluing.

Step 4: Install the shut-off valves

Install the shut-off valves at the inlet and outlet of the by-pass. This allows you to control the flow through the by-pass, making future maintenance simpler. Check that the valves open and close correctly.

Step 5: Function test

After assembly, open the water supply and check for leaks. While the system is running, observe the hydraulic network to ensure everything is in order. It is advisable to circulate the coolant for at least an hour and adjust the valves as needed.

Points to monitor

Ensure that the flow in the heating circuit remains constant. Sometimes, it may be necessary to adjust the valves to achieve an optimal balance. A good adjustment will also help avoid potential noises or vibrations in the system.

The benefits of using a quality by-pass

To ensure optimal operation of your heating system, choosing a quality hydraulic by-pass is essential. Brands like FERROLI, BUDERUS, or ELECTRA offer reliable solutions that guarantee longevity and performance. Here’s why investing in a good by-pass is crucial:

  • Improvement in energy efficiency: A good by-pass minimizes thermal losses and ensures better heat distribution throughout your home.

  • Durability: Quality products resist wear better, which means fewer repairs and replacements in the long term.

  • Increased comfort: With a high-performance by-pass, you can enjoy constant thermal comfort, even during fluctuations in outdoor temperatures.

Frequently asked questions about the hydraulic by-pass

What is the difference between a manual by-pass and an automatic by-pass?

The manual by-pass requires physical intervention to adjust the flow, while the automatic by-pass regulates this automatically according to the heating system's needs.

Is it mandatory to have a by-pass in my heating system?

While it is not always required, a by-pass is highly recommended to improve the efficiency and maintenance of your system, especially in more complex configurations.

Which equipment can benefit from a hydraulic by-pass?

Boilers, radiators, and circulation pumps, especially those from brands like CHAPPEE or ALDES, greatly benefit from proper installation of a by-pass.

How much does it cost to install a hydraulic by-pass?

The cost depends on several factors, including the materials used, the scope of the installation, and whether you hire a professional or do it yourself. On average, this can range between 200 and 800 euros.

Can I install a by-pass myself?

Yes, if you have a minimum of experience in plumbing and heating system management, you can carry out the installation yourself, following the detailed instructions we have shared.